Good Price Customized CNC Machining Forging Parts
1. Company Profile:
Specializing in the manufacturing of lost wax investment castings and finished products in carbon steel and alloy steel, our company is a world class manufacturer and supplier of investment castings in China. It consists of 2 major facilities, both steel casting foundry and CNC machining factory which enable us to supply both precision castings and finished products with an annual production capacity of over 20,000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.
The headquarters of our company is located in the famous industrial town Xihu (West Lake) Dis., HangZhou in China. It is very convenient to be reached with an advantageous geographic position; it is located about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal production base of the cast steel foundry is located in Qiucun Town, Xihu (West Lake) Dis., HangZhou, a distance of 15 kilometers away from the Headquarters. Our company was established in 1992, it covers a total area of 40,500 square meters and now has more than 500 employees, including 10 engineers and 60 technicians. The company owns a brand-new foundry, which covers an area of more than 30,000 square meters.
Our products cover a wide range of industries including train; railway, automobile; truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine ,hardware, power equipment and so on. We are capable to produce products according to customers’ drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5,000 kinds of different products have been developed and produced by us. We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.
|1992||HangZhou Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng Machinery Manufacturing Factory was established. Mainly engaged in machining.|
|1999||Renovation investment casting production lines in Xihu (West Lake) Dis.ng, production of precision casting, production capacity of 5000 tons.|
|2001||Obtained ISO9001:2000 certificate.|
|2003||Products began to export.|
|2005||HangZhou Xihu (West Lake) Dis. CZPT investment casting co.,ltd was established.|
|2007||Cooperating with Bombardier, first the OEM railway customer abroad.|
|2008||All casting production line moved to Huawei, production capacity of 15000 tons.
Cooperating with Hyundai motor company in North America, the first OEM automobile customer abroad.
|2009||HangZhou Qianhao metal product co.,ltd was established. Mainly engaged in machining and import & export business.|
|2011||Obtained TS16949:2009&ISO14001:2004 certificate.|
|2012||Cooperating with CZPT in Korea, first the OEM construction machinery customer abroad.|
|2013||Huawei expanded production capacity to 20000 tons.|
|2014||Establishing ERP production management system, implementation of 6S management.|
|2015||Building a fully automated wax and shell making process flow line in Huawei.|
3. Overview of Factory—Huawei Investment Casting
4. Overview of Factory—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng machinery )
5. Our Mission:
Create the Best Value for Customers,Contribute for Equipment Manufacturing in the World.
6. Our Values:
Moving with the Times
Pioneering and Innovation
Harmony and Win-Win
Striving for Excellence
7. Xihu (West Lake) Dis.n Resources:
Working Style: Sincere pragmatic , Persistent effort , Teamwork , Struggle&Transcend
Employee Image: Elegant style, Polite and courteous, Warmly and humble, Be neither Arrogance nor Inferiority, Preciseness and Professional.
|Xihu (West Lake) Dis.n resources|
|Heat Treatment Engineers1||1|
|Sales &Customer Service Staffs18||18|
8. Annual Turnover:
Expected Target : Up to 2571, annual turnover exceeds 60 million dollars
|Annual turnover(Unit: Million Dollars)|
9. Product Descripition:
|Material||Carbon steel, alloy steel, stainless steel|
|Process||Lost wax casting + cnc machining|
|Casting dimension tolerance||CT7|
|Casting surface roughness||Ra 12.5um|
|Casting weight range||0.1-90kg|
|Size||Max linear size: 1200mm, Max diameter size: 600mm|
|Machining Precision||Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm|
|Machining surface roughness||Ra0.8~6.3um|
|Max Machining Travel Of Spindle||1900mmx850mmx700mm|
|Max Machining Turning Diameter||830mm|
|Material standard||GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….|
|Surface treatment||KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating|
|Service available||OEM & ODM|
|Quality control||0 defects,100% inspection before packing|
|Application||Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.|
10. Product Profile:
|1. Material percentage||alloy steel:45%
|2. Casting weight percentage||0.1-5kg:40%
|3. Industry percentage||Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery:10%
Other machinery components:10%
|4. Globa market share||United States:30%
|5. Production capacity||Production Capacity: 25,000 tons / year
The Current Production Output: 18,000 tons / year
Production Saturation Percentage:72%
11. Manufacturing Process:
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment
12. Major Machining Equipment List:
|Three-Axis turning centre: 1||Four-Axis Vertical Machine Center: 21|
|Four-Axis Horizontal Machine Center: 1||CNC Milling Machine: 6|
|Vertical Lifting Milling Machine:4||Universal Milling Machine: 2|
|Plane Milling Machine: 2||Fase Milling Machine: 3|
|CNC Lathe Machine: 27||Oblique Xihu (West Lake) Dis. CNC Lathe Machine: 2|
|Engine Lathe Machine: 6||Special Lathe: 5|
|Radial Drilling Machine: 4||Porous Drilling Machine: 1|
|CNC Drilling Machine: 5||Cylindrical Drilling Machine: 11|
13. Key Testing Equipments:
|1.Direct-Reading Spectrometer||12.3D Scanner|
|2.Non-contact infrared thermometer||13.Coordinate Measuring Machine|
|3.Metallographic Microscope||14.Surface Roughness Tester|
|4.Tension Tester||15.Ultrasonic Testing Machine(HS600)|
|5.Low Temperature Chamber For Impact Specimen||16.Coating thickness gauge|
|6.Impact Test Machine||17.Portable Magnetic Particle Tester|
|7.Magnetic Particle Testing Machine||18.Portable Hardness Tester|
|8.Ultrasonic Testing Machine||19.Hardness Test Machine|
|9.X-ray tester||20.Rockwell Hardness Test Machine|
|10.Surface Roughness Tester||21.Contact infrared thermometer|
|11.Video Measurement Machine|
14. We provide various test facilities as mentioned under:
|1. Chemical analysis|
|2. Tensile strength|
|3. Elongation rate|
|4. Shrinkage rate|
|5. Impact test|
|6. Harness test|
|8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)|
|9. Surface roughness test|
|10. CMM test|
|11. 3D scanner|
15. APQP and Inspection Report:
|Other Quality Document
16. Core Competition Advantages:
Advantages 1:High Engineering and Technical Capability
- An industry’s top engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
- Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the best value for the customers.
- Special Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
- Use casting simulation analysis system software 100% to ensure the success of the one-time trial sample.
Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
- Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
- Carrying out ISO9001 and TS16949 quality management system, full implementation of 6S and Kanban site management, which is software guarantee of the quality.
- IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
- Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
- We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction, focusing on customer demands and exceeding their expectations”.
Advantages3: Good Customer Service
- XIHU (WEST LAKE) DIS.NG can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
- Quotation, Quality Complaints and Email Response get fast effective feedback within 48 hours.
- We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate: 95%
Advantages 4: Powerful Deep-processing Ability
It is the best core competitive advantage different with others in the industry
- Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
- XIHU (WEST LAKE) DIS.NG has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
- High technical content in machining, and casting with sheet metal, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most competitive advantage, it is the best choice for you.
17. Contact Information:
|Molding Technics:||Gravity Casting|
|Heat Treatment:||Quench and Temper by 2 Set Mesh Belt Furnaces|
Agricultural Parts and Implements Are Manufactured Using Steel
Agricultural parts and implements are manufactured using various metals, such as Steel. These metals are used for the purposes of agricultural machinery, as they are the strongest and the most durable metals. Steel is also a good material for agricultural implements as it does not rust, even in the toughest conditions.
Steel is the best metal for agricultural implements
Whether it’s a tractor, plow or any other agricultural implement, the best metal to use is steel. It is tough, durable, and affordable. Plus, it’s also eco-friendly. Steel is available in various grades and sizes, so it can be customized to meet specific performance characteristics.
Agricultural equipment is exposed to a lot of environmental factors, such as dirt, moisture, and harsh chemicals. It’s also frequently exposed to high temperatures. It needs to be made from materials that can withstand harsh weather.
Steel is a durable and malleable alloy that can be manufactured in different grades and sizes. It’s also available in different thicknesses, so it can be used for various applications.
Steel can be used for agricultural equipment because it’s highly resistant to corrosion. It’s also easy to clean and maintain. Plus, it’s 100% recyclable. Steel can be used for animal pens, trailers, fencing, and even tools.
Galvanized steel is a metal commonly used in agricultural tools. It has a zinc coating that prevents corrosion. It’s also self-healing and has a lower maintenance cost than other coated metals. It can also be used for irrigation systems, tractor parts, and animal pens.
Agricultural machinery is continuously being improved to ensure efficiency and comfort for its users. This includes the development of innovative technologies. For example, manufacturers develop structural steel shells and solid steel frames for tractors. These components are designed to work together, enabling farmers to harvest more crops per acre without having to refuel.
Modern farming operations require larger and more automated equipment. They need to be built with materials that can withstand the rigors of a farming environment. Agricultural equipment is made from a variety of steels that are tough and durable. Steel also provides corrosion protection and durability.
Whether you are looking for a metal building, an irrigation system, or a tractor part, you’ll find the best metal for agricultural implements at CZPT Company. The company can provide you with all the steel you need, including metal processing and fabrication services.
In addition to being a versatile metal, steel is also a cost-effective and environmentally-friendly option. Using steel in your agricultural machinery allows you to produce higher crops per acre without compromising durability. It’s also lighter than conventional steel, meaning your equipment will need less fuel.
Changes in agricultural plots
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High demand for OEM parts
Agricultural machinery OEM parts are rapidly growing at a rate of 3.6% per year. This growth is mainly driven by increased global food demand and rapid crop production. However, the volatility in commodity prices and deteriorating raw material prices are stymieing market growth.
The high demand for OEM agricultural parts is mainly due to advancements in technology. These technologies are improving the economic situation of the farmers. They are also driving interest in agricultural machinery.
Agricultural equipment is a significant investment. It is important that parts for the equipment don’t cost more than they need to. This means that manufacturers and dealers need to focus on providing quality replacement parts. OEM parts are a great way to ensure that you are getting the performance that you need from your equipment.
The agricultural machinery OEM market is a highly competitive market. The major OEM firms will dominate the market in the future. Manufacturers are working to provide new solutions to the agricultural industry. These new solutions include heavy equipment OEMs that are providing innovative solutions for agriculture.
The OEM parts are not only good quality, but they come with a warranty as well. This warranty ensures that the parts will last longer. They also come with a variety of parts that you may not be able to find elsewhere.
OEMs provide a great return on investment to their business partners. They have years of experience building specialty products. They are also able to quickly turn around requests. However, they have limited availability. OEM parts are expensive.
Aftermarket parts have been around for many years, but they have become popular in recent years. The low price makes them a good choice for many customers. However, there is still debate over whether OEM parts or aftermarket parts are the best option.
Aftermarket parts are a good alternative, but they may not perform at the same level as OEM parts. They may also use more expensive materials. The downside to aftermarket parts is that they may not carry the brand name that you are looking for.
When you need agricultural equipment parts, make sure that they provide the performance you are looking for. OEM parts provide a higher level of performance than aftermarket parts, but they are also much more expensive.
editor by CX 2023-10-26